Any other 2 stroke's. Suzuki. 2 Answers. Share this post. 4.0 out of 5 stars 23. Related How to Adjust a Yamaha Outboard Carburetor. Mine is the worse when I am at 1/2 throttle with no load. 25, 30, 40, 50 and 60 HP (4-STROKE) INSTALLATION MANUAL Page 2 of 26 Start in Gear Protection The remote control connected to the outboard must be equipped with a start-in-gear protec- tion device. 13. Quote; Link to post Share on other sites. WARNING Avoid serious injury or death from a sudden unexpected acceleration when starting your engine. Follow the preceding in section 2-3-A steps to check minimum stroke, and Must it if incorrect. LC / YPVS & 500 Chat. I get a little grind going into reverse and it doesn't sound quite right going forward at low speed. Wingsmoto 7/8" 22mm Dirtbike Twist Throttle Accelerator Handle Grip + Cable + Throttle Clamp 50 90 110 125cc Pit Bike Dirtbike (Handle Grip + Cable + Throttle Clamp) 4.3 out of 5 stars 327. Reply. Mantis brand tillers are a lightweight alternative to a full-size tiller. Simply use the adjuster on the oil pump/throttle cable to lengthen or shorten the cable. 7738 Washer and locknut Throttle lever Throttle cable Adjust the throttle cable barrel so that the installed throttle cable will hold the idle stop screw against the stop. To adjust the throttle cable, check to ensure carburetor throttle plate is fully closed and governor arm is rotated fully counter-clockwise. Air Cooled RD's . Dometic SeaStar Control Cable, CC20512, 12ft. $67.13 $ 67. The one thing I still don't fully understand is whether I should now use the governor to back off from this or if its okay to run it with the throttle all the way open like that. On old two strokes you may find that they smoke like crazy. 32.28" Throttle Cable for 2-stroke 47cc-49cc Dirt Bike $5.46. Share this post. How to Adjust the Throttle Cable on a Mantis Tiller. How to install a throttle cable on a 2 stroke dirt bike? Next, the locknut should be loosened. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard ... Set the cam follower roller against the throttle cam. You don't want it to be horribly jerky, but a little jerky at no load is fine. Turn the screw outwards by 1-1/2 turns. Mophorn Outboard Remote Control Box Side Mount Outboard Motor for 703 Yamaha Outboards Push Throttle 10 Pin Cable 16 Feet Harness OEM 703-48205-16-00. Arrives before Christmas . 32.3" Throttle Cable for 70cc-125cc Dirt Bike $5.76 . This distance must be between 1 7/64" and 1 1/8"! Back to top. DLG. If this does not describe you please stop and seek professional help as engine damage and serious injury can result from improperly assembled and … 2 Stroke Carburetor adjustment procedure for off-road motorcycles These instructions are intended to be followed by an experienced mechanic whom has a thorough knowledge of off road motorcycles, carburetor assembly, and tuning techniques. 2. 31.5" Throttle Cable Shifter with adjustment for 50cc-125cc ATV $5.91. FREE Shipping. 2003 Yamaha G22 Carburetor Adjustment. re: Throttle cable adjustment (Mercury) Posted by Langston on 7/6/12 at 11:31 am to AlxTgr. Throttle Free Play. LC / YPVS & 500 Chat. I have just fitted a 57v throttle cable to my rd 350 lc n model the timing marks are below the 9 o'clock mark on the oil pump does anybody know if this is putting more or less oil to the carbs not enough adjustment on the cable to bring it back to the correct position any suggestions.thanks Relevance. Answer Save. Adjusting your 35-HP Mercury outboard's idle is more than turning the idle speed screw; you also have to adjust the throttle cables and the cam follower. Once complete, the locknut can be snugged and dust cover reinstalled. Spoke adjustment: Every KTM wheel I have checked over the years has a few loose spokes from the factory. If you don't have any specs set the pump to run wide open at the maximum throttle opening. The RD LC Crazy UK 2 Stroke Forum . thanks. Even though it is straightforward, it may leave you feeling like you've spent a great deal of time standing on your head since the adjustments will require you to lean over the top of the motor for at … I would appreciate any suggestions on properly adjusting the shift and throttle cables on this motor. 2-3-B. The Outcasts Diesel Den. Check clutch adjustment. Should be adjustment right near the top of your throttle on the cable. Then adjust the carburetor and pump as described in the steps below. KevtheRev . Update: '06 ec 300 Gas Gas Kehnin PWK SINGLE cable with slide.Motion Pro cable 1 1/2'' longer than stock.Cable ends fit on both ends,no adjusterers on cable itself,just on the throttle housing.Feeling stupid Steve. Most 2 strokes are like this. Reply. I can get mine to stop doing it all together, but I loose throttle response and snap. Adjust cable stroke slide valve adjustment at top of carb if possible, some early made YD CNS carbs do not have this feature. vate the throttle linkage. 79. Got a new motion pro throttle cable and put it on my 250 the other day and now the throttle feels awful and stiff as if the cable is kinked and causes my right arm to fatigue within minutes. Johnson/Evinrude/OMC New OEM 14' Remote Control Cable 173114, 0173114 14ft. Carburetor and Autolube Cable Adjustments . Member; Free; 272 742 posts; Current Bike(s): Hmm, I've most of an LC350 , 2 Vehicles; Share; Posted August 17, 2014. Last season I replaced my stock cable with another OEM one and needed to alter the installation height. 3. Bike related chat. Back to top. Link to post Share on other sites. Tighten locknut against the nylon is on the mounting stud and there is a slight pre- washer, then back-off the locknut 1/4 turn. 10-3000 is designed to route on the front side of the handlebar and behind the front number plate. ob00351 Attach throttle cable to the throttle lever. 2. $12.79 $ 12. KevtheRev 272 Posted August 17, 2014. 99. 80LC & 125LC chat . Italian & Others. 34.6" Throttle Cable For 50cc,70cc,90cc,110cc,125cc Dirt Bike,Pit/Trail Bike $5.23. American V-Twin Tools Cables For V-Twin Custom Cables Lubricants Throttles and Throttle Kits Cable Clamps Throttle By Wire Extended Length Harnesses Helmet Lock Wheel Weights. Throttle free-play: This is not a must do, but if you want crisp throttle response versus turning the throttle a quarter turn before getting a response, adjust the cables at the throttle housing so there are 3 to 5mm of free-play. What Merc motor? Adjust throttle cable barrel (b) so the barrel will be cable end to mounting stud with nylon washer (f) able to slip into the retainer when the cable end and locknut (g). Any dust covers protecting the cable adjuster should be removed first. Page 47 Trim Tab Adjustment The trim tab can be adjusted within limits to help to compensate for steering torque. I don't think I got the adjustment quite right. AboveGroundPool LSU Fan the basin Member since Aug 2010 3688 posts. I just installed new shift and throttle cables on my Montauk 17 which has a 2005 Mercury 90 hp two stroke saltwater series motor. Whether it's on a chainsaw, a hedge cutter or a strimmer, the 2-stroke carburettor is essentially the same machine. Check that shop manual! 2 or 4 stroke? Adjust the carburetor with the engine at idle, and remove all but 1 mm of slack from throttle cable B. Featured Product: Clutch Adjuster Nut Tool for HD . The detailed guide below will show you step by step how to tune your two-stroke carburettor. How to tune a 2-stroke carburettor. $178.99 $ 178. 33.9" Throttle Cable for 70cc-125cc Dirt Bike $5.80. Ehh, you don't have to cut up plugs to do a plug chop . As the throttle is opened, the needle allows fuel to pass by the taper and between the straight portion of the needle and jet wall. Usually, you have to take slack out of the cable, but whether there's too much slack or the cable seems short, the procedure for making the adjustment is the same. Installation tips: Route cable opposite side of CDI box. Turn the air mixture screw in until it comes to a slightly seated position. When you remove the carburetor from your Yamaha outboard motor, or if the remote shift lever hesitates when you move the motor into or out of gear, you probably need to adjust the shift cable. Use the throttle to speed up outside of safe harbor on open water. Adjusting the carburetor on a Yamaha outboard motor is a straightforward process. For Sale 50, 80 & 125cc Bikes or parts. How to Adjust the Carburetor on a 40-HP Mercury 2-Stroke Outboard. 5.0 out of 5 stars 4. Also note in Figure 2 that the distance from the throttle shaft to the cable end is referenced. Engine has high pitched squeal Check for bent clutch rod. Wanted 50, 80& 125cc Bikes or parts . Refer to your owner's manual. 4. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Excellent for use on bikes with or without handlebar mount steering dampers. This prevents the engine from starting in gear. Push-in on the cable end until resistance is felt. The jet needle regulates fuel by its taper, diameter, and clip position. Place cable barrel into the bottom hole in the bar- Install cables into the remote control following the rel holder. Now that its done some mileage I will adjust that throttle needle up one though to see what it does. Who rides without a load on the bike anyway:applause: Adjust the throttle cable sleeves in their mounting bracket so the roller is centered on the raised mark on the throttle cam, while allowing some slack, between 1/16 inch and 1/8 inch in the throttle cables, as measured with a machinist's ruler. Page 12: Shift And Throttle Cable 60 Hp 3. In weed-strewn water, adjust the throttle so that the engine runs at slow speeds then frequently place the shifter lever into reverse to clear weeds from the propeller and cooling intakes. Other Yamaha's. I have checked the routing several times and it is all normal. where it threads into the carb., meaning even between 2 OEM cables there was a slight difference in length. Replies (1) 0 0. Replies (0) Options Top. During your 2-stroke carb adjustment, pay close attention to the needle. In the closed throttle position, the tapered needle shuts off flow from the needle jet. Shift outboard into gear a few times to acti- 1. My cable 1 was adjusted properly but cable 2 was only moving the throttle about 1/2 way to the stop. Replies (0) 0 0. A Simple Solution Without Breaking The Bank. the cale is longer than stock but i cant get it to,it seems to short . No load is fine 50cc,70cc,90cc,110cc,125cc Dirt Bike $ 5.46 make sure to rotate the propeller shaft shifting. Cable for 50cc-125cc Dirt Bike, Pit/Trail Bike $ 5.80 $ 5.81 times and is. Like crazy 1 was adjusted properly but cable 2 was only moving the so. Washer, then back-off the locknut 1/4 turn routing several times and does... 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